PBT UniCLEAN XLarge

UniCLEAN XLarge | PBT – SMT Cleaning Machine

  • Fully automatic inline cleaning system.
  • Ideal for cleaning high volume of electronic assemblies.
  • Flexible configuration of cleaning technologies.

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Description

UniCLEAN XLarge | PBT – SMT Cleaning Machine

UniCLEAN XLarge

  • Defluxing, removing all kinds of solder residues
  • Cleaning of micromechanical components
  • Cleaning contamination from handling and board manufacturing, FOD
  • Cleaning highly populated electronic assemblies with low standoff components such as BGA, CSP, LGA, MELF etc.
  • Cleaning of power electronics
  • Cleaning electronic assemblies requiring extra short process time
  • Cleaning before conformal coating
  • Cleaning before wire bonding
  • Cleaning by water based or semi-aqua cleaners
  • Combination of different cleaning technologies
  • Cleaning capacity equivalent to in-line mesh belt systems
  • Configuration according to process and capacity needs
  • Fully ESD and cleanroom complying
  • 7 chambers for various combinations of Wash, Rinse, Dry
  • 5-axis robotic transfer for baskets and chamber lids
  • Input/output conveyor buffers
  • Closed Loop Zero Drain system
  • 100% closed loop filtration
  • Highly efficient vacuum drying
  • Advanced options of water utilization
  • Adaptive rinse water quality control
  • Various cleaning agent compatibility
  • Low consumption of chemicals and water
  • Standard and customized PCBA fixtures
  • Touchscreen interface with Windows OS
  • Multilanguage selection
  • Statistical process control (SPC)
  • Data logging and barcode traceability
  • AAD Automatic adaptive dosing of cleaning agent
  • All process parameters can be set and operated on machine touchscreen
  • Stores up to 100 programs
  • Measures and displays all main process parameters
  • Control of Time, Temperature, Pressure, Conductivity & Concentration
  • Process steps may contain up to 5 substeps for perfect setup
  • Fully automatic transloader with programmable drop-off time
  • Simple direct operation of transloader available
  • Display of real level of liquid in each tank
  • Chemical resistant level sensors designed by PBT Works
  • Clearly displayed process messages, warnings and errors
  • All parameters and messages are saved on a simple log
  • Personalised password protection at three access levels

 

  • Applicable for absolute control of wash process

 

  • Automatic system ensures stable concentration of cleaning agent

 

  • The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit

 

  • Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring

 

USABLE SPACE OF CHAMBER

XLarge VII

UniCLEAN XLarge

  • 7-bath configuration for the highest capacity requirements.
  • Combination of different cleaning technologies.
  • Powerful Immersion Spray, Air-Bubbling & Basket Oscillation.
  • Integrated chemical filters.
  • All processes are separated to minimize drag over and consumption.
  • Ideal for zero drain requirements.
  • Connectable to external water treatment facility.
  • Cascading of rinse water for maximal water savings.

UniCLEAN Xlarge

  • Modular system of various fixtures for any size and shape of PCBAs.

 

  • Unique click-lock adjustment.

 

  • PBT Works can additionally custom design any special clamping fixture required.

 

  • Universal basket for any size of PCBAs.

 

  • Robust stainless design.

 

  • Innovative click-lock adjustment of fixtures.

 

 

  • Double basket for the highest throughput.

 

  • Easy stackable assembly of two single baskets.

 

  • Special washable magazine for PCBAs.

 

  • Chemistry resistant material.

 

  • Compatible with standard unloaders.

 

  • Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time.
  • Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process.
  • Data from ZESTRON® EYE are fully integrated in the machine software.
  • Designed for ZESTRON cleaning agents.
  • Process parameters can be set and viewed on the unit touchscreen.

  • Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
  • Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
  • Advanced data analytics system designed for all chemistries
  • Data from KYZEN ANALYST™ are fully integrated in the machine software
  • Process parameters can be set and viewed on the unit touchscreen
Additional information
Brand

PBT Works

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