SuperSwash | PBT – SMT Cleaning Machine
SuperSwash
- Wash loop is always closed and fully filtrated process that requires regular dosing and periodic drainage when saturated.
- Various ways of processing of contaminated rinse loop water.
- Rinse loops in SuperSWASH are flexible by design and meet all process and environmental requirements.
- Integrated chemical filters keep the machine footprint as small as possible
- First rinse filtration fully separated from second rinse filtration
- Perfect for low volume cleaning and zero drain requirements
- Semi-open first rinse loop
- Integrated second rinse chemical filters
- First rinse filtration fully separated from second rinse filtration
- Ideal for middle volume cleaning with possible draining of rinse water
- External closed loop high capacity chemical filters
- First rinse filtration fully separated from second rinse filtration
- Optimal for high volume cleaning and zero drain requirements
- Defluxing, removing activators and resin residues
- Cleaning contamination from handling and board manufacturing
- Cleaning highly populated electronic assemblies with low standoff components such as BGA, CSP, LGA, MELF etc.
- Cleaning of power electronics
- Cleaning electronic assemblies requiring extra short process time
- Cleaning second side misprints on complex assemblies
- Cleaning before conformal coating
- Cleaning before wire bonding
- Low consumption of chemicals and water
- Outstanding options of water utilization
- Adaptive rinse water quality control
- Up to 3 fully separated liquid loops
- Automatic chemical concentration control
- Ultimate cleaning performance
- Easy operation
- Zero drain concept
- Linear direct spray for equal washing
- Hot air knife direct dry
- Illuminated glass door chamber for visual process control
- Quick changover to Twingo – double capacity configuration
- Wide range of standard and customized PCBA fixtures
- Clamping for all types of stencils
- Simple detailed programming
- Complete datalogging and bar code traceability
- Wide range of standard fixtures and adaptors for any types of PCBAs and electronic assemblies
- PBT Works can additionally custom design any special clamping fixture required
BASKETS FOR ANY PCBA
- Stainless wire baskets for quick and easy loading of PCBAs
- Available in various sizes
- Quick exchange of basket types – no tool needed
HORIZONTAL BARS WITH SPRINGS
- According to IPC 610, PCBAs shall be handled by the edges which are generally technologically missing
- PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
- Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
- Bars are quickly and easily adjustable in vertical direction with no need of tool
SLIDE-IN FIXTURES FOR SINGLE FORMATS
- Vertical bars with plastic slide-in fixtures can speed up the loading process
- Easy and quick operation
- Precisely adjustable spacing in-between bars
- Plastic slide-in fixtures available in various dimensions
- Only available upon request
FIXTURES FOR CERAMICS
- Ceramic substrates can be secured on specially designed bars with wire springs for firm yet fine fixation
- Frame with fixed bar spacing offers gentle handling
- Available only upon request
Baskets
Horizontal bars
Vertical slots
DCB Holder
Stencils
DEK VectorGuard
- Top quality cleaning requires powerful and perfectly stable process
- SuperSWASH software provides very detailed programming
- Full range of data monitoring to assure high repeatability of results
- Full size glass door panel allows for complete visual control
- Illuminated back wall in machine chamber as unique feature of SuperSWASH
- Cleaning process can be directly monitored and quickly optimized either for speed or for best results
- All process parameters can be set and operated on machine touchscreen
- Stores up to 100 programs
- Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence, concentration etc.)
- Process steps may contain up to 5 substeps for perfect setup
- Indication of real level of liquid in each tank
- Chemical resistant level sensors designed by PBT Works
- Process messages, warnings and errors are clearly displayed
- All parameters and messages are saved on a simple log
- All process parameters can be easily viewed in graphs
- OS available in several different languages
- Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
- Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
- Data from ZESTRON® EYE are fully integrated in the machine software
- Designed for ZESTRON cleaning agents
- Process parameters can be set and viewed on the unit touchscreen
- Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
- Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
- Advanced data analytics system designed for all chemistries
- Data from KYZEN ANALYST™ are fully integrated in the machine software
- Process parameters can be set and viewed on the unit touchscreen
- Applicable for absolute control of wash process
- Automatic system ensures stable concentration of cleaning agent
- The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
- Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring
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