ISM UltraFlex 3600 | Fully-Automated Storage System
Smart Storage System | UltraFlex 3600 Automation System
- Time saving thanks to simultaneous insertion and extraction of up to 54 reels at a time.
- Space optimization by measuring height of cases before insertion.
- Cases with flexible height adjustment from 8 mm to 88 mm.
- Fully-automated storage system.
Description
Ultraflex 3600 Automation System
Full-Automated Storage System | Essegi UltraFlex 3600
- Time saving thanks to simultaneous insertion and extraction of up to 54 reels at a time.
- External shelf warehouses can be integrated into material management and planning.
- Optimum use of storage space through dynamic warehouse management.
- Space optimization by measuring height of cases before insertion.
- Cases with flexible height adjustment from 8 mm to 88 mm.
- High storage capacity/m² – up to 3,644 7″ reels each 8 mm.
- Automated storage system – extraction in stacks.
- For 7″ and 15″ reels, trays and other material.
- Easy operation using touch screen.
Ultraflex 3600 Automation System
An intelligent and efficient storage management is turning into the key success factor regarding SMT manufacturing. Hereby ensuring an ideal output while simultaneously securing the increasing flexibility of the product program.
Ultra-flexibility guaranteed
- The configuration of the heights of the trays is practically infinite. Each tray has a range that goes from a minimum of 8mm to a maximum of 88mm in height. The warehouse is able to dynamically manage the subdivision of internal spaces just like with a hard disk and to allow the storage of trays of different heights quickly and automatically. With Ultraflex series there is no need to pre-configure the height of the internal positions to house the components.
- The standard version of Ultraflex series has an extraordinary storage capacity. It can manage a maximum of 3624 reels.
- Ultraflex series can contain not only reels, but also any other material and component that is suitable for the size of the trays (width from 7 “up to 15” for a maximum height of 88 mm).
- With help of the optional humidity control module it is possible to constantly adjust and monitor the humidity within the system. Hereby maintaining an internal environment below 5 % RH and thus protecting sensitive components from humidity. On top of that the software keeps record of the predominant humidity during the whole storage cycle of the component.
- The system is able to collect images and data in real time thanks to the high precision cameras and software options that store and manage all the information collected. It is possible to generate reports in real time that allow you to trace reels, labels, components and a lot of information related to the acceptance, logistics or production processes The software is available with a full range of quick traceability consultations: serial number, code, date, location, product, supplier, deadlines and MSD status …
- All images and data are saved in the database and it will be possible to consult or share them easily at any time.
- During the fully automatic import and export of components of up to 54 reels there is no user intervention necessary. In the meantime, the employee can easily work on another task at hand. On top of that the automated storage saves valuable time, which would be lost when using a traditional high-bay racking system for the manual picking and packing as well as the retrieval of material.
- Ultraflex series is finished with antistatic paint. The housings are ESD certified and ensure that sensitive electronic components remain safe and are not damaged by electrostatic discharge.
Ultraflex 3600 Automation System
Thanks to the Patented Multiple Exit door, the preparation time of the kits for production and the time taken by the operator to store the material will no longer be a problem.
Thanks to the QUICK EXIT door, it will be very simple to extract an urgent reel even during the loading and unloading phase of the warehouse. The operator can temporarily interrupt the loading / unloading operation in progress, ask the system to provide priority with the component that is urgently needed, and extract it from the quick exit.
- The ISM UltraFlex 3600 flexible storage solution enables the storage of up to 3,644 7“ reels on an effective area of just 3.6 m². Alternatively the storage of a maximum of 906 15“ reels is possible. Combining both case sizes, ideally 1,940 7“ reels as well as 426 15“ reels can be stored in one single system.
- The recovery of 27 reels only requires 15 seconds of operator time. While the machine is extracting the components needed for the production, the operator can do some other jobs.
No human mistakes
- Reduction of the possibility of operator’s mistakes in the picking of the components, thanks to the elimination of paper, and the use of automated systems or alarms.
- The fully automatic storage system prevents human allocation errors. Because every substance is scanned and photographed during import and export, each source of error is entirely eliminated. In addition the internal systems software can report back to the in-house ERP system on imported material as well as possible missing parts.
| Dimension (L*W*H) | 2,520*1,450*2,400 mm (height adjustable up to 2,600 mm) |
| Transport Height | 2,350 mm |
| Weight | 1,000 kg (empty) 1,500 (full) |
| Power Consumption | Max 0.2kwh – 0.4kwh (without Humidity Control Unit)
Max 0.4kwh – 2kwh (with Humidity Control Unit) |
| Operating System | Microsoft Win7 / Win 8 / Win 10 / Microsoft Win Server 2008 /2012 |
| Handling | Touchscreen, Keyboard / Mouse and Hand Scanner |
| Input or retrieval quantity | 54*7,8 mm reels |
| Control System | Up to 12 dehumifiers assimilable humidity control |
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