CLEANING WITH UniCLEAN XLarge
- Combination of different cleaning technologies
- Cleaning capacity equivalent to in-line mesh belt systems
- Configuration according to process and capacity needs
- Fully ESD and cleanroom complying
- 7 chambers for various combinations of Wash, Rinse, Dry
- 5-axis robotic transfer for baskets and chamber lids
- Input/output conveyor buffers
- Closed Loop Zero Drain system
- 100% closed loop filtration
- Highly efficient vacuum drying
- Advanced options of water utilization
- Adaptive rinse water quality control
- Various cleaning agent compatibility
- Low consumption of chemicals and water
- Standard and customized PCBA fixtures
- Touchscreen interface with Windows OS
- Multilanguage selection
- Statistical process control (SPC)
- Data logging and barcode traceability
- AAD Automatic adaptive dosing of cleaning agent
- Concentration sensor ZESTRON® EYE or KYZEN ANALYST™
USABLE SPACE OF CHAMBER
XLarge VII
- 7-bath configuration for the highest capacity requirements
- Combination of different cleaning technologies
- Powerful Immersion Spray, Air-Bubbling & Basket Oscillation
- Integrated chemical filters
- All processes are separated to minimize drag over and consumption
- Ideal for zero drain requirements
- Connectable to external water treatment facility
- Cascading of rinse water for maximal water savings
- Highly efficient vacuum dryer
INTUITIVE TOUCHSCREEN INTERFACE
- All process parameters can be set and operated on machine touchscreen
- Stores up to 100 programs
- Measures and displays all main process parameters
- Control of Time, Temperature, Pressure, Conductivity & Concentration
- Process steps may contain up to 5 substeps for perfect setup
- Fully automatic transloader with programmable drop-off time
- Simple direct operation of transloader available
- Display of real level of liquid in each tank
- Chemical resistant level sensors designed by PBT Works
- Clearly displayed process messages, warnings and errors
- All parameters and messages are saved on a simple log
- Personalised password protection at three access levels
BAR CODE TRACEABILITY
- Hand-held barcode reader for product identification
- Input/output barcode for basket identification
- Automatic selection of cleaning program through barcode
- Complete archiving of barcodes with process parameters
- Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)
CONCENTRATION MONITORING ZESTRON® EYE
- Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
- Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
- Data from ZESTRON® EYE are fully integrated in the machine software
- Designed for ZESTRON cleaning agents
- Process parameters can be set and viewed on the unit touchscreen
CONCENTRATION MONITORING KYZEN ANALYST™
- Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
- Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
- Advanced data analytics system designed for all chemistries
- Data from KYZEN ANALYST™ are fully integrated in the machine software
- Process parameters can be set and viewed on the unit touchscreen
AUTOMATIC ADAPTIVE DOSING
- Applicable for absolute control of wash process
- Automatic system ensures stable concentration of cleaning agent
- The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
- Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring
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