CLEANING WITH HyperSWASH
- Exceptional concept of multiple configuration
- TWINGO for the highest performance
- COMBO for maximum cleaning capacity
- Closed Loop Zero Drain system
- Linear Direct Spray
- Linear Tangent Spray
- Effective Hot Air Knife Direct Dry
- Illuminated chamber
- Glass door panel for visual control
- 3 fully separated liquid loops
- 100% closed loop filtration
- Two self-sustaining rinse loops
- Advanced options of water utilization
- Adaptive rinse water quality control
- Various cleaning agent compatibility
- Low consumption of chemicals and water
- Standard and customized PCBA fixtures
- Touchscreen interface with Windows OS
- Multilanguage selection
- Statistical process control (SPC)
- Data logging and barcode traceability
- AAD Automatic adaptive dosing of cleaning agent
- Concentration sensor ZESTRON® EYE or KYZEN ANALYST™
USABLE SPACE OF CHAMBER
FILTRATION
- Developed to match modern cleaning agents
- Wash loop is closed and fully filtrated process
- Filtration extends the bath life to lower the process costs
- Various efficient ways of processing contaminated rinse loop water
- Rinse loops are flexible by design to meet various process and environmental requirements
INTEGRATED CLOSED FILTRATION
- Integrated chemical filters keep the machine footprint exceptionally compact
- First rinse filtration fully separated from second rinse
- Special patented filtration strategy for the highest flow
- Ideal for zero drain requirements
EXTERNAL CASCADE FILTRATION
- Regular refresh of DI water from external source to second rinse tank
- Regularly drains used water from the first rinse tank
- Just small dose of high quality DI water needed to keep the highest quality of rinse
- Adapted for high volume cleaning when external filtration is available
HORIZONTAL BARS WITH SPRINGS
- According to IPC 610, PCBAs shall be handled by the edges which are generally technologically missing
- PBT Works developed special springs for fixing which can be positioned precisely along the horizontal bars to gain perfectly balanced grip force
- Spring bars allow to fix wide range of products from small and light to large and heavy, even unusually shaped
- Bars are quickly and easily adjustable in vertical direction with no need of tool
INTUITIVE TOUCHSCREEN INTERFACE
- All process parameters can be set and operated on machine touchscreen
- Stores up to 100 programs
- Measures and displays all main process parameters (time, temperature, pressure, conductivity-resistence, concentration etc.)
- Process steps may contain up to 5 substeps for perfect setup
- Indication of real level of liquid in each tank
- Chemical resistant level sensors designed by PBT Works
- Process messages, warnings and errors are clearly displayed
- All parameters and messages are saved on a simple log
- All process parameters can be easily viewed in graphs
- OS available in several different languages
BAR CODE TRACEABILITY
- Barcode reader for product identification
- Automatic selection of cleaning program through barcode
- Complete archiving of barcodes with process parameters
- Traceability file created after each process with all set and real process data and messages, subsequently can be used in Manufacturing Execution System (MES)
CONCENTRATION MONITORING ZESTRON® EYE
- Automated digital concentration monitoring system ZESTRON® EYE enables precise measurement and control in real time
- Proper concentration of chemicals in wash loop necessary for stable and reliable cleaning process
- Data from ZESTRON® EYE are fully integrated in the machine software
- Designed for ZESTRON cleaning agents
- Process parameters can be set and viewed on the unit touchscreen
CONCENTRATION MONITORING KYZEN ANALYST™
- Real-time automatic concentration monitoring and reporting with KYZEN ANALYST™
- Stable and reliable cleaning process strongly depends on proper concentration of chemicals in wash loop
- Advanced data analytics system designed for all chemistries
- Data from KYZEN ANALYST™ are fully integrated in the machine software
- Process parameters can be set and viewed on the unit touchscreen
AUTOMATIC ADAPTIVE DOSING
- Applicable for absolute control of wash process
- Automatic system ensures stable concentration of cleaning agent
- AAD unit integrated inside the machine body
- Can be added to cleaning machine additionally
- The dosing unit refills the wash tank by pre-set concentration of the cleaning agent and DI water from external source or generated by the unit
- Adaptive concentration control and dosing unit utilizes integrated ZESTRON® EYE or KYZEN ANALYST™ monitoring
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